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Introduction to SolidWorks Simulation

Stepping into Simulation

So far, you've been designing parts in a digital space. But how do you know if your design will actually work in the real world? Will it bend? Will it break? Traditionally, you'd build a physical prototype and test it. This process is slow, expensive, and often requires multiple iterations.

SolidWorks Simulation changes the game. It's a powerful tool that lives right inside SolidWorks, allowing you to test your designs virtually. This process is called Finite Element Analysis (FEA). By simulating forces, pressures, and other physical effects, you can predict how your part will behave without ever making a physical object. This lets you find and fix design flaws early, saving a huge amount of time and money.

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The Simulation Workspace

To get started, you first need to enable the Simulation add-in. You can do this by going to Tools > Add-Ins... and checking the box for SolidWorks Simulation. Once it's active, a new 'Simulation' tab will appear in the CommandManager at the top of your screen. This tab is your mission control for all analysis.

After you create a new study, you'll also see a new tab appear at the bottom of the graphics area, alongside the 'Model' and 'Motion Study' tabs. This is the Simulation study tree, and it's where you'll define all the parameters for your test, from the material properties to the forces you want to apply.

The entire process follows a logical flow from top to bottom in the study tree. You start at the top by defining your part and its material, then work your way down through fixtures, loads, and finally to running the study and viewing the results.

Choosing Your Analysis

When you click 'New Study', SolidWorks presents you with several types of analysis. For now, we'll focus on the most common ones. You don't need to master all of them, but it's good to know what's available.

Study TypeWhen to Use It
StaticThe most common type. Use it to analyze parts under a constant load, like a shelf holding books or a bracket supporting a pipe. Assumes the load is applied slowly and doesn't change.
FrequencyUse this to find a part's natural vibrating frequencies. This is critical for avoiding resonance, which can cause catastrophic failure (think of a bridge shaking in the wind).
BucklingFor long, slender parts under compression. It helps predict the load at which the part will suddenly buckle or deform, like a soda can being crushed.
ThermalAnalyzes how temperature and heat flow affect a part. Useful for designing things like heat sinks or engine components.
Drop TestSimulates the impact of dropping your part onto a rigid or flexible floor. Great for product design, like a phone case.
FatiguePredicts the lifespan of a part that is subjected to repeated loading and unloading cycles. This helps you understand how many cycles it can endure before failing.

For most introductory work, you'll be using a Static analysis. It's the foundation for understanding how structures respond to forces.

Setting Up Your First Study

Every simulation study, regardless of its type, follows the same basic workflow. Think of it as answering a series of questions about your part.

  1. What is it made of? You must apply a material to your part. The material's properties, like its stiffness (Young's Modulus) and strength (Yield Strength), are critical for an accurate simulation.

  2. How is it held in place? You need to apply fixtures. Fixtures constrain the model, preventing it from flying away into space when you apply a load. For example, you might fix one face of a bracket to a virtual 'wall'.

  3. What forces are acting on it? You then apply external loads. This could be a force, a pressure, or a torque that represents the real-world conditions the part will experience.

  4. How is it broken down? The next step is to create a mesh. The software divides your solid model into thousands of small, simple pieces called elements. This is the 'Finite Element' part of FEA. The calculations are then performed on these individual elements.

  5. What's the answer? Finally, you run the study. SolidWorks solves complex mathematical equations for each element to determine how the model deforms and where the stresses are concentrated.

After the study is complete, you can view the results using colorful plots that make it easy to see stress, displacement, and other important factors.

The core workflow is always the same: Material -> Fixtures -> Loads -> Mesh -> Run -> Results.

We've covered the layout of the simulation workspace and the basic steps to set up a study. Next, we'll walk through a specific example to put this knowledge into practice.

Quiz Questions 1/5

What is the primary purpose of using SolidWorks Simulation?

Quiz Questions 2/5

Which of the following represents the correct general workflow for setting up a simulation study?